Federal Flexible Couplings

Reduces Noise - Absorbs Vibration - Prevents Electrolysisfedcoup1.gif (81349 bytes)
Important facts about FEDERAL FLEXIBLE COUPLINGS
Protects transmission thrust bearings and seals from stress and
wear due to shaft misalignment.
Handles parallel and angular misalignment.
No metal to metal contact; prevents shaft rumble from reaching
engine.
No lubrication or maintenance required.
Easily installed; no shaft shortening or change of shaft location.
Neoprene Rubber trunnions transmit thrust and torsional loads.
Trunnions easily and economically replaced in case of damage.
Dampens oscillating shaft vibration in diesel installations.
Allows engines on rubber mounts to float free.
Engines on rubber mounts move ahead and jackknife under thrust
of propeller shaft; FEDERAL flexible couplings absorb this and
reduce vibration at high speeds.
Engine can be aligned without special tools.

A Federal Flexible Coupling should be used between the propeller shaft and the engine of your boat to absorb the misalignment caused by structural distortion of the hull in a seaway.
It is particularly important that flexible couplings be used with any motor that has rubber engine mountings to allow the engine to float freely and to prevent distortion of the shaft.
There is no metal to metal contact.  This helps to reduce electrolysis by isolating the iron parts of the engine from the bronze shafting and propeller.  Grounding straps are available for boats with bonded electrolytic systems.

The Federal coupling may be easily installed at any time; no alterations are necessary to either the engine or the propeller shaft.  Simply line up the engine, using the existing rigid couplings, then remove the rigid coupling from the propeller shaft and put the Federal flexible coupling on in its place.   There need be no change in the position of the propeller.

The Federal Flexible Coupling will absorb both thrust and torsional loads.  The pins and rubber bushings are replaceable in case of damage.   Couplings with standard bore and keyways are available for most gasoline engines with ratings not exceeding 500 Horsepower, diesel engines to 900 foot pounds torque.   All necessary bolts, nuts, and set screws are furnished.

Model

A B C D E F G H Bolt Holes Shaft Size Wt.
123 31 1-1/2” 1-3/4” 3/32” 2-1/2” 2-11/16” 4-3/4” 1-3/4” 1-7/8” 3 @ 25/64” 3/4” to 1-1/8” 10#
123 32 1-7/8”                 2-3/4” 2-15/16” 4-3/4” 1-3/4” 2-1/8” 3 @ 25/64” 3/4” to 1-1/8” 12#
123 41 1-3/4” 2” 3/32” 3-1/4” 2-11/16” 5-1/4” 2-3/8” 1-7/8” 4 @ 25/64” 7/8” to 1-3/8” 12#
123 41A 2-1/4” 2-5/8” 3/32” 3-1/4” 2-11/16” 5-1/4” 2-3/8” 1-7/8” 4 @ 25/64” 7/8” to 1-3/8” 12#
123 41B 2-1/2” 2-3/4” 3/32” 4-1/8” 2-11/16” 5-3/4” 2-7/8” 1-7/8” 4 @ 25/64” 1” to 1-3/4” 15#
123 41H 2-1/2” 2-3/4” 3/32” 4-1/8” 3-13/16” 6” 3-1/8” 1-7/8” 4 @ 25/64” 1-1/2” to 2” 17#
123 42B 2-5/8” 2-7/8” 3/32” 4-1/8” 2-11/16” 5-3/4” 2-7/8” 1-7/8” 4 @ 15/32” 1” to 1-3/4” 15#
123 42BH 2-5/8” 2-7/8” 3/32” 4-1/8” 3-13/16” 6” 3-1/8” 1-7/8” 4 @ 15/32” 1-1/2” to 2” 17#
123 43A 2-1/4” 2-1/2” 3/32” 3-1/4” 2-11/16” 5-1/4” 2-3/8” 1-7/8” 4 @ 25/64” 7/8” to 1-3/8” 12#
123 434 60 mm.                80 mm. 3-7/16” 5-1/4” 2-3/8” 2-3/8” 4 @ M10 7/8” to 1-3/8” 14#
123 435 54 mm. 60 mm. 3 mm. 90 mm. 3-7/16” 5-1/4” 2-3/8” 2-1/4” 4 @ M10 7/8” to 1-3/8” 12#
123 436 34 mm. 40 mm. 3 mm. 75 mm. 2-11/16” 4-3/4” 1-3/4” 2-1/4” 4 @ 11/32” 3/4” to 1-1/8” 12#
123 438 40 mm. 50 mm. 3/32” 3” 3-7/16” 4-3/4” 1-3/4” 2-5/8” 2 @ 25/64” 3/4” to 1-1/8” 12#
123 439 30 mm. 36 mm. 3 mm. 65 mm. 2-11/16” 4-3/4” 1-3/4” 1-7/8” 4 @ 13/32” 3/4” to 1-1/8” 10#
123 440 36 mm. 45 mm. 3 mm. 75 mm. 2-11/16” 4-3/4” 1-3/4” 1-7/8” 4 @ M10 3/4” to 1-1/8” 10#
123 441 39 mm. 45 mm. 3 mm. 85 mm. 2-11/16” 5-1/4” 2-3/8” 1-7/8” 4 @ 15/32” 3/4” to 1-1/8” 12#
123 43B 2-1/4” 2-1/2” 3/32” 4-1/4” 2-11/16” 5-3/4” 2-7/8” 1-7/8” 4 @ 15/32” 1” to 1-3/4” 15#
123 43H 2-1/4” 2-1/2” 3/32” 4-1/4” 3-13/16” 6” 3-1/8” 1-7/8” 4 @ 15/32” 1-1/2” to 2” 19#
123 43K 2-1/4” 2-1/2” 3/32” 4-1/4” 2-13/16” 5-3/4” 2-7/8” 2” 4 @ 15/32” 1” to 1-3/4” 16#
123 44 2-3/8” 2-5/8” 3/32” 3-3/4” 2-11/16” 5-3/4” 2-7/8” 1-7/8” 4 @ 25/64” 1” to 1-3/4” 15#
123 46 2-7/8” 3-1/8” 3/32” 4-5/8” 2-11/16” 5-3/4” 2-7/8” 1-7/8” 4 @ 25/64” 1” to 1-3/4” 15#
123 47 44 mm. 50 mm. 3 mm. 78 mm. 2-3/4” 4-3/4” 1-3/4” 2” 4 @ 13/32” 3/4” to 1-1/8” 12#
123 48 56 mm. 65 mm. 3 mm. 100 mm. 2-3/4” 5-1/4” 2-3/8” 2” 4 @ 13/32” 7/8” to 1-3/8” 12#
123 61A 2”                 4” 3-15/16” 5-3/4” 2-7/8” 2-5/8” 6 @ 15/32” 1” to 1-3/4” 18#
123 63 2-1/2”               3-7/8” 2-13/16” 5-3/4” 2-7/8” 2” 6 @ 15/32” 1” to 1-3/4” 15#
123 65* 3”             4-3/4” 3-15/16” 6-1/4” 3-1/8” 2” 6 @ 17/32” 1-3/8” to 2” 19#
123 65B 2-3/4” 3” 3/32” 4-3/4” 3-13/16” 6-1/4” 3-1/8” 1-7/8” 6 @ 15/32” 1-3/8” to 2” 19#
123 66 3” 3-1/4” 3/32” 5-3/8” 3-13/16” 6-1/4” 3-1/8” 1-7/8” 6 @ 15/32” 1-3/8” to 2” 19#
123 72E* 3-3/4”              6” 4-15/16” 7-1/4” 3-3/4” 2” 6 @ 21/32” 1-1/2” to 2-1/2” 29#
123 75E 3”               4-3/4” 4-15/16” 7-1/4” 3-3/4” 2” 6 @ 17/32” 1-1/2” to 2-1/2” 29#

fedcoup3.gif (62576 bytes) fedcoup2.gif (9475 bytes)

Part No. Description
123 6424 Trunions
123 6426 Trunions (E-Series)
123 3458 Spider pins (7/8” across flats)
123 3478 Spider pins (E-Series)
123 GS Grounding Straps

   
Partial list of Federal Couplings for current models of diesel and gasoline engines

Albin NO. Flagship (cont.) NO. Capitol Gears NO.
AD-2

438

Models w/ 4" dia. flanges

43A

Model EF & EFH straight drive 41
Barr, Osco, Perkins Diesels 67-       Models w/ 5" dia. flanges

43B

Model EF & EFH red. drive 63B
4 cyl. w/ Paragon transmissions

41A

Farymann Diesel     Model 2HED, EC-8900 All drives 63B
4 cyl. w/ Warner transmissions

43A

Models w/ 4" flanges

440

Model 2HE-10, 200 Medium drives 63
6 cyl. w/ Paragon transmissions 41B Models w/ 4 1/2" flanges

441

Model 2HE-10, 200 Heavy drives 65
6 cyl. w/ Warner transmissions 43B Gray Marine      Model 4HE-10, 200 65
Challenger, Commander, Conquerer, Crusader, Mercruiser, OMC, Pleasure Craft, Waukesha All models w/ Warner transmissions    Model 2HE-10, 700 72E
All models w/ Warner gears     Models w/ 4" dia. flanges

43A

Model HYC-690 72E
Models w/ 4" dia. flanges 43A Models w/ 5" dia. flanges

43B

Paragon Gears      
Models w/ 5" dia. flanges 43B Lehman Power    OXK   Straight drive 31
Crusader V-drives 43A w/ Paragon P. gears

41B

Model 1XE, 2XE, 3XE, 35XE  Straight drive 41
Chris Craft      w/ Paragon PL gears

42B

Model HA, HB, HF  Straight drive 41
283, 327 cu. in. V-8 Straight drives thru '67 41 w/ Warner gears

43B

Model G, P w/ 4" flange 41A
283, 327 cu. in. V-8 1 1/2 -- 1 Red. drives thru '67 44 w/ Newage gears

65B

Model P w/ 5" flange 41B
283, 327 cu. in. V-8 2 -- 1 Red. drives thru '67 46 Palmer and International Harvester Model P-40, 2 1/2 -- 1, 3 -- 1 red. 41H
283, 327 cu. in. V-8 2 1/2 -- 1 Red. drives thru '67 46 Models w/ Paragon (see Paragon)          Model PL, PM, PC 42B
283, 327 cu. in. V-8 Manuals thru '68, same as '67      All models w/ Warner transmissions         Model PL, PM, PC 2 1/2--1, 3--1 red. 42BH
227, 350 cu. in. V-8 '68 w/ 4" flanges 41A Models w/ 4" dia. flanges

43A

Model RO, SA   Red. drives 41
227, 350 cu. in. V-8 '68 w/ 5" flanges 41B Models w/ 5" dia. flanges

43B

Model RA   Red. drives 44
430, 431 cu. in. V-8 Straight drives 46A Pathfinder     Model RB   Red. drives 46
430, 431 cu. in. V-8 1 1/2--1 Red. drives 46 All models

43A

Model RC   Red. drives 66
430, 431 cu. in. V-8 2 -- 1 Red. drives 66 SAAB       Warner Gears & V-Drives      
430, 431 cu. in. V-8 2 1/2--1 Red. drives 66 20 H.P. Straight drive

436

Models w/ 4" dia. flanges 43A
430, 431 cu. in. V-8 3 -- 1 Red. drives 66 10 H.P. Reduction drive

435

Models w/ 5" dia. flanges 43B
427 cu. in. V-8 thru '67 same as 430 cu. in.      Universal       Models w/ 5" dia. flanges 2 1/2--1, 3--1 red. 43H
427 cu. in. V-8 '68 -- all drives

41B

Model UJ, Atomic 2, 4

32

Models w/ 5 3/4" dia. flanges 65
Chrysler     Model UJR

41

Hurth Gears    
All models w/ Chrysler transmissions     Models w/ Hurth or Warner trans.

43A

Models HBW -- 100, 200 (all 4 bolt) 43A
Str. drive and red.

61A

Volvo-Penta     Models -- HBW 360, 400 43B
All models w/ Paragon transmissions     Models w/ 95mm flanges

434

General Motors Diesel     
Straight drives 41 2F-50-A & TMD-404

43B

Model 6-71 w/ Allison transmission 72E
1 1/2 -- 1 red. drives 41 Westerbeke    All models w/ Warner transmissions      
2 -- 1 red. drives 46 4-60, 91, 107 Manual straight drive

31

Models w/ 4" dia. flanges 43A
2 1/2 -- 1 red. drives 46 4-60, 91, 107 Manual red. drive

41

Models w/ 5" dia. flanges 43B
3 -- 1 red. drives 46 Models w/ Paragon P trans. 4"

41A

Diesels w/ Capitol Gears     
All models w/ Warner transmissions     Models w/ Paragon P trans. 5"

41B

Model 2HE-10, 200 Medium duty 63
Models w/ 4" dia. flanges 43A Models w/ Paragon PL, PM trans.

42B

Model 2HE-10, 200 Heavy duty 65
Models w/ 5" dia. flanges 43B Models w/ Warner trans. 4"

43A

Model 2HE-10, 700 or HYC-6900 72E
Flagship     Models w/ Paragon Navy trans.

63

Model 2HE-12, 400 75E
All models w/ Paragon transmissions '67-

41A

Models w/ Sailor trans.

41

Diesels w/ Twin Disc Gears       
All models w/ Capitol transmissions    Yanmar Diesel     Model MG-502 63
Straight drives

41

Models w/ 95mm flanges

47

Model 61, MG-506, 507 w/ 5 3/4" couplings 651
Reduction drives

63B

Models w/ 125mm flanges

48

Model MG-506, 507, 508, 509 w/ 7-1/4" couplings 721E
All models w/ Warner transmissions      Model 4LH

43K

                                 
*NOTE:  123 651 same as 123 65 but with 5/8" bolts.  123 721E same as 123 72E but with 3/4" bolts.  Blanks available for foreign transmissions and metric bores.  Metric bores without keyways available in models with metric dimensions.

INFORMATION REQUIRED FOR YOUR ORDER
Choose the proper model from the chart and specify shaft size.  If in doubt, specify make and model of engine and reverse gear; reduction ration, if any, and shaft size.  Blank models can be supplied for local machining to size.  If engine, or transmission are not listed, please advise:  No. of bolt holes, and diameter; bolt circle diameter (dimension D); male or female locating ring, and dimension (A or B); shaft and keyway size.

The Dual-Flex Engine Mount is a true flexible engine mounting.   There is no metal-to-metal contact between the supporting and mounting members.   The mount has a 1" vertical adjustment.  The rubber element of the mount will withstand temperature extremes and exposure to salt atmosphere, oil and grease.
The special design and construction of the dual-Flex Engine Mount gives a soft cushioning effect under normal loads.  As loads increase from normal the resistance of the mount increases very rapidly with a small amount of deflection.  There is no metal-to-metal contact at any point over the weight range potential thereby eliminating any danger of excessive impact.


123 DF 238 Series
Heavy duty mounting for engines in the 1,500 lb. to 2,200 lb. range.  3/4 -- 16 threaded stud is equipped with two hex jam nuts.
123 DF 200 Series
Aluminum base cast with two 1/2" slotted mounting holes, for either 1/2" bolts or lags screws, on 5 inch centers.  Slotted holes assist in installation assembly of engine.  All steel parts zinc plated.

fedcoup4.gif (53189 bytes)

                     

fedcoup5.gif (28018 bytes)

                           

Engine Weight

Model No.
860-1100 lbs. #200
1500-2200 lbs. #238
                     
                 

Model 123-200

                    

Model 123-238

 

Henry H. Smith & Company***800-338-8900***(fax) 810-794-1120

03/06/07